RETROFITTING

At Pack Machines Industries, we specialize in upgrading and modernizing existing corrugated equipment to extend machine life, improve performance, and eliminate costly downtime — without the need for full replacement. Our retrofit solutions are engineered to bring older machinery up to modern production standards with advanced controls, improved efficiency, and enhanced reliability.

Retrofitting

Our Retrofit Services

PLC & Control System Upgrades

Replace outdated control platforms with modern systems (Allen-Bradley / Siemens) for improved automation, diagnostics, and reliability.

HMI (Operator Interface) Modernization

Install new touchscreen HMIs for easier operation, recipe management, and real-time monitoring.

Drive & Motor Upgrades

Upgrade to modern AC/DC drives and high-efficiency motors for smoother operation, better speed control, and reduced maintenance.

Electrical Panel Retrofits

Rebuild or replace outdated panels with organized, code-compliant systems, improving safety and troubleshooting.

Wiring & I/O System Replacement

Clean, rewire, and modernize I/O systems to eliminate faults and improve signal reliability.

Safety System Integration

Add or upgrade safety PLCs, light curtains, e-stops, and interlocks to meet current safety standards.

Machine Automation Enhancements

Implement automation features such as auto setup, recipe storage, and system synchronization.

Software Development & Optimization

Custom PLC/HMI programming tailored to your machine, including speed optimization and reduced setup times.

Remote Access & Diagnostics

Enable remote support capabilities for faster troubleshooting and reduced downtime.

Mechanical Refurbishment Support

Coordinate and integrate mechanical upgrades alongside electrical retrofits for full system performance.

Why Retrofit Instead of Replace?

  • Extend equipment life by 10–20+ years
  • Increase production speed and consistency
  • Reduce downtime and maintenance costs
  • Improve operator usability and safety
  • Achieve modern performance at a fraction of replacement cost

REACH OUT TODAY

Ready to modernize your equipment? Contact our team today.